EXTRAFILL 10 is an automatic machine for filling, in-line weighing, and capping RTU containers in Tub/Nest, such as syringes (glass/plastic), vials, and cartridges with a flanged ring, pre-capped and placed with the mouth downwards.

The machine is also capable of handling RTU vials supplied in Nested-Tray.

The standard model includes a high-speed robotic Denesting/Detraying unit.

Main features:

• Assembly technology with mechanical parts accessible from the rear and process parts from the front;
• Easy integration on the pharmaceutical wall with access for routine maintenance from the rear to avoid contamination of the process area, fully compliant with GMP Annex 1 Par. 5.3. Alternatively, the machine can be easily installed in the center of the room;
• Balcony transport to ensure perfect unidirectional airflow;
• Easy integration under oRABS, cRABS, and Isolator;
• Available filling systems: rotary piston pumps and/or peristaltic pumps;
• Dosing system with individual adjustment of each pump;
• Easy transition from rotary piston pumps to peristaltic pumps using the same motors;
• Cleaning and sterilization in place of the dosing system (CIP/SIP);
• Weight control (IPC) 0 - 100%;
• Pre-feeding and sorting system for stoppers with an external island easily interfaced with auxiliary stopper feeding systems;
• Rejection and recovery of Sticky Stoppers (twin-stoppers) to avoid jamming in the feeding system;
• Complete or partial stoppering of vials for liquid or lyophilized products;
• Nitrogen flushing system during capping to offer a very low residual amount of oxygen inside the syringe or vial;
• Individual rejection of non-compliant products;
• Dedicated discharge channel for manual sampling and off-line checks;
• No glass-to-glass contact throughout the process;
• Integrated vial discharge system to feed vials to a downstream alu-capping machine via conventional conveyors.

Feautured model: Extrafill 10A